• 专利附录
  • 专利说明
  • 权利要求
  • 类似技术
  • 同族专利
  • 引用文献
  • 法律状态
  • 优先权
    • 专利摘要:
    The invention relates to a light module (10) of a motor vehicle comprising: - a first row (12, 12A, 12B) transverse light sources (14); - a first integral optical element (1818A) which has a first forming web (20, 20A, 20B); - a bifocal imaging device (30, 30A, 30B) which is adapted to project an image of each light source (14); characterized in that the light module (10) comprises a second transverse light source row (36, 36A, 36B) (14), the first primary optical element (18, 18A, 18B) comprising a second shaping sheet ( 38, 38A, 38B) which is associated with said second row (36, 36A, 36B).
    公开号:FR3077366A1
    申请号:FR1850670
    申请日:2018-01-29
    公开日:2019-08-02
    发明作者:Marine Courcier
    申请人:Valeo Vision SA；
    IPC主号:
    专利说明:

    TECHNICAL FIELD OF THE INVENTION
    The invention relates to a light module for a motor vehicle which is capable of projecting a light beam with contiguous segments.
    TECHNICAL BACKGROUND OF THE INVENTION
    A motor vehicle is equipped with projectors intended to produce a light beam which illuminates the road in front of the vehicle, in particular at night or in the event of reduced light.
    These headlights can generally be used in two lighting modes: a first "main beam" mode and a second "low beam" mode.
    The main beam mode produces a long-range light beam which strongly illuminates the road far ahead of the vehicle.
    The "dipped beam" mode provides more limited range illumination of the road, but nevertheless offers good visibility. The more limited range does not dazzle other road users.
    These two lighting modes are complementary. The driver of the vehicle must manually change modes depending on the circumstances, at the risk of inadvertently dazzling another road user. In practice, changing the lighting mode manually can be unreliable and can sometimes be dangerous.
    In addition, the low beam mode provides visibility that is sometimes unsatisfactory for the driver of the vehicle.
    To improve the situation, headlamps with an ADB (Adaptive Driving Beam) function have been proposed. Such an ADB function is intended to automatically detect a road user likely to be dazzled by a light beam emitted in high beam mode by a headlamp, and to modify the outline of this light beam so create a gray area where the detected user is located.
    The advantages of the ADB function are multiple: user comfort, better visibility compared to lighting in dipped beam mode, better reliability for changing modes, risk of dazzling greatly reduced, safer driving.
    A known lighting system for a motor vehicle headlamp with an ADB function comprises a primary optical module. The primary optical module comprises a plurality of light sources, for example light-emitting diodes, associated with three respective light guides. A secondary optical projection element, for example a lens, is associated with the primary optical module.
    The light emitted by each light-emitting diode enters the associated light guide and is emitted by an exit end of the guide, of rectangular shape. The associated secondary optical element projects an image of the exit face of each light guide to form, at the front of the vehicle, vertical light segments. The light segments produced partially overlap in the transverse direction. The light emitting diodes can be switched on independently of each other, selectively, to obtain the desired lighting.
    Such a lighting system nevertheless has certain drawbacks.
    Such a primary optical module, comprising a plurality of independent light guides each associated with a light source, is very complex and expensive to produce.
    In addition, the choice of material for producing the optical elements of such a lighting system is particularly limited. Thus, it is not possible to use glass. The optical elements can be produced by injection molding of
    polycarbonate, but the terms injection have to to be precisely respected, which results in difficulties of production.In addition, the light beam to segment includes a
    single row of segments which extend over the entire height of the segmented light beam. As a result, when a segment is extinguished, the road ends up in the dark over an area extended vertically than necessary so as not to dazzle a road user.
    Furthermore, for reasons of visual comfort, as well as for regulatory reasons, it is preferable that two adjacent segments are joined so that the overall light beam illuminates the road in a homogeneous manner. However, the known solutions do not make it possible to simply obtain contiguous light segments, in particular when the light sources are too far apart from one another. To obtain homogeneous lighting, it is for example necessary to use complex primary optics.
    BRIEF SUMMARY OF THE INVENTION
    The invention provides a motor vehicle light module comprising:
    - at least a first transverse row of light sources;
    - At least a first primary monobloc optical element which has at least a first shaping ply which has a transverse rear face for the entry of light common to all the light sources of the first row, an upper face and a lower face guiding the light by total internal reflection towards a transverse front outlet face;
    at least one bifocal imaging device which is designed to project an image of each light source, the imaging device having a first transverse focusing plane which is arranged substantially near the light sources and a second vertical focusing plane which is arranged substantially in coincidence with the outlet face of the first shaping ply;
    remarkable in that the light module comprises at least a second transverse row of light sources which is vertically offset with respect to the first row, the first primary optical element comprising at least a second monobloc shaping layer which is associated with said second row and which has a transverse rear light entry face, common to all the light sources of the second row, and arranged in the first transverse focusing plane, an upper face and a lower face for guiding the light by reflection total internal to a transverse outlet front face which is arranged in the second vertical focusing plane.
    The light module produced according to the teachings of the invention thus makes it possible to produce a light beam having two independent rows of light segments. Such a primary optical element is easier and its injection mold is less expensive to manufacture.
    According to another characteristic of the invention, the outlet face of the first shaping ply and the outlet face of the second shaping ply are contiguous by one of their transverse edges, to the nearest thickness of the blade separating the two shaping plies in the injection mold.
    This makes it possible in particular to obtain two rows of light segments which are joined vertically, even when the light sources of two rows are spaced vertically by a distance greater than 10% of the height of the emission surface of one of the sources. from light.
    The light module according to the invention can comprise at least three rows of light sources, the primary optical element comprising at least three transverse shaping plies each associated with a row of light sources.
    Advantageously, each row comprises at least three light sources.
    According to a first embodiment of the invention, each row of light sources comprises at least one group of light sources in which two adjacent light sources are spaced by a determined distance, the determined distance being less than 10% of the transverse width of the light emission surface of one of the light sources. In this case, the light segments produced will naturally be joined transversely in the same row.
    According to a second embodiment of the invention, each row of light sources comprises at least one group of light sources in which two adjacent light sources are spaced apart by a determined distance, the determined distance being greater than 10% of the transverse width of the light emission surface of one of the light sources, in particular greater than the transverse width of the emission surface of one of the light sources.
    The imaging device then comprises means for transversely widening the size of the image of each light source so that the images of two adjacent light sources of the same group in the same row are contiguous.
    For example, the imaging device comprises a secondary optical element which comprises a light passage surface comprising patterns deflecting the light rays to transversely enlarge the size of the image of each light source.
    As a variant, the entry face of the shaping ply associated with said row of separated light sources comprises relief patterns to transversely enlarge the size of the image of each light source so that the images of two light sources adjacent to the same group in the same row are joined.
    It may be advantageous to arrange a converging lens interposed between each light source and the entry face of the associated shaping ply. This makes it possible to standardize the lighting in the plane of the patterns. Thus, the illumination provided by the light beam is also more uniform while retaining good discrimination of the light segments. Indeed, the converging lens makes it possible to prevent light rays coming from an adjacent light source from illuminating neighboring patterns which are not associated with said adjacent light source.
    According to a third embodiment of the invention, each row of light sources associated with the first optical element is split into at least two groups of light sources, each group being separated transversely from an adjacent group by a determined distance greater than the transverse width of an emission surface of one of the light sources so that the image groups of two adjacent groups of light sources by the first imaging device are spaced by a determined dark interval.
    The light module advantageously comprises a second primary optical element having the same characteristics as the first primary optical module, the second primary optical element being associated with at least two rows of light sources in which the light sources are aligned in at least one group, one second bifocal imaging device being associated with the second primary optical element for projecting a group of images of the associated light sources in the dark interval reserved between two groups of images projected by the first imaging device. This makes it possible to obtain a light beam with connected contiguous segments by superposition of the segments projected by the two imaging devices.
    Advantageously, the first primary optical element and the second primary optical element are produced in one piece. This limits the number of parts to be assembled. This also makes it possible to avoid having to adjust the positioning of a primary optical element relative to the other.
    Each imaging device comprises at least one secondary optical element, the secondary optical elements of each of the imaging devices advantageously being produced in a single common part. This limits the number of parts to be assembled. This also avoids having to adjust the positioning of a secondary optical element relative to the other. In addition, this allows all the light sources to be arranged on a common printed circuit board.
    Generally, each imaging device can be formed by the combination of the shape of a light exit face of the primary optical element and by an associated projection lens.
    BRIEF DESCRIPTION OF THE FIGURES
    Other characteristics and advantages of the invention will appear during the reading of the detailed description which will follow for the understanding of which reference will be made to the appended drawings in which:
    - Figure 1 is a perspective view which represents a primary optical element and a secondary optical element of a first light module produced according to a first embodiment of the invention;
    - Figure 2 is a top view which shows the light module of Figure 1;
    - Figure 3 is a side view which shows the light module of Figure 1;
    - Figure 4 is a front view which represents the light sources associated with the light module of Figure 1;
    - Figure 5 is a front view which shows a screen illuminated by a segmented light beam produced by the light module of Figure 1;
    - Figure 6 is a view similar to that of Figure 4 which shows light sources associated with a light module produced according to a second embodiment of the invention;
    - Figure 7 is a view similar to that of Figure 5 which shows the light segments which would illuminate the screen if the light sources of Figure 6 were used with the light module produced according to the first embodiment of the invention;
    - Figure 8 is a perspective view of a primary optical element of a light module produced according to the second embodiment of the invention;
    - Figure 9 is a top view which shows an alternative embodiment of the light module produced according to the second embodiment of the invention;
    - Figure 10 is a view similar to that of Figure 5 which shows the screen illuminated by a segmented light beam emitted by a light module produced according to the second embodiment of the invention;
    - Figure 11 is a top view of a light module produced according to a third embodiment of the invention and comprising two primary optical elements;
    - Figure 12 is a front view showing the light sources associated with the first primary optical element of the light module of Figure 11;
    - Figure 13 is a front view similar to that of Figure 5 which shows the screen lit only by the first primary optical element of the light module of Figure 11;
    - Figure 14 is a front view which shows the light sources associated with the second primary optical element of the light module of Figure 11;
    FIG. 15 is a front view similar to that of FIG. 5 which represents the screen lit only by the second primary optical element of the light module of FIG. 11.
    DETAILED DESCRIPTION OF THE FIGURES
    In the following description, we will adopt, without limitation, longitudinal orientations, directed from back to front, vertical, directed from bottom to top, and transverse, directed from left to right, indicated by the trihedron L, V, T figures.
    The vertical orientation V is used as a geometric reference without relation to the direction of gravity.
    In the following description, elements having an identical structure or analogous functions will be designated by the same reference.
    FIG. 1 shows a light module 10 which is intended to equip a lighting or signaling device for a motor vehicle. The light module 10 is intended to emit a final light beam longitudinally towards the front of the vehicle. This is an adaptive light beam which is composed of a plurality of contiguous elementary beams. Such a light module 10 is in particular capable of fulfilling an adaptive high beam function, also known under the name ADB for Adaptive Driving Beam, or it is also capable of fulfilling a function of directional lighting light, also known as 'DBL designation for Dynamic Bending Light. Each elementary light beam illuminates a portion subsequently called a light segment.
    In a variant not shown of the invention, the lighting device also comprises a second dipped beam module which is capable of emitting a single dipped beam.
    The light module 10 comprises at least a first transverse row 12 of light sources 14 which are notably visible in FIGS. 2, 3 and 4.
    The light sources 14 can be switched on independently of each other, selectively, to obtain the desired lighting.
    Each light source 14 is here formed by a light-emitting diode which has a light emitting surface in the form of a quadrilateral, here in a square shape. The emission surface extends in a substantially vertical transverse plane. Each light emitting diode 14 emits light rays in a very open cone of light. Each light emitting diode 14 here emits light along a substantially longitudinal emission axis.
    Each light source 14 is carried by a printed circuit card 16. Advantageously, several adjacent light sources 14 of row 12 are carried by a common printed circuit card 16 to form a strip of light sources 14.
    The light module 10 also includes at least a first primary optical element 18 in one piece. The term monoblock means here that no part of the primary optical element 18 can be separated from the rest of the primary optical element 18.
    Here, the primary optical element 18 is produced integrally from a transparent material, for example polymethyl methacrylate.
    The first primary optical element 18 comprises at least a first light-forming sheet 20 by means of which the light emitted by the light-emitting diodes 14 of the first row 12 enters the first primary optical element 18.
    A shaping ply 20 is defined as an optical part capable of guiding light by total internal reflection of this light, for example from an entry face to an exit face. A shaping ply 20 has a small vertical thickness with regard to its transverse width.
    Thus the shaping ply 20 has an upper face 22 and a lower face 24 of extended guide separated by a periphery. This periphery defines a thickness of the shaping ply 20, which can be variable, for example decreasing from one end to the other. The periphery has a rear transverse vertical face 26 for entering the light common to all the light sources 14 of the first row 12. The rear face 26 for entry is arranged near the associated light sources 14, for example at a distance between 0.1 and 1 millimeter.
    The light emitted by the light sources 14 which enters through the rear face 26 propagates inside the shaping ply 20 by total internal reflection against the upper and / or lower faces 22, 24 towards a face 28 before leaving the first shaping ply. The front face 28 forms a portion of the periphery of the shaping ply 20.
    The outlet front face 28 extends generally in a transverse vertical plane. This front face 28 can be flat or it can be curved.
    In the embodiment shown in the figures, the outlet face 28 of the first shaping ply 20 has a height greater than that of its inlet face 26. Therefore, the first shaping ply 20 has , in longitudinal transverse section, a profile diverging from its inlet face 26 to its outlet face 28.
    The input face 26 has a height which is equal to or slightly greater than the height of the emission surface of the associated light sources 14, for example between once and three times the height of the emission surface.
    The light module 10 comprises at least one bifocal imaging device 30 which is designed to project an image of each light source 14. The imaging device 30 having a first transverse focusing plane 32 which is arranged substantially in coincidence with the sources light 14, near the entry face 26 of the first shaping ply 20, and a second vertical focusing plane 34 which is arranged substantially in coincidence with the exit face of the first shaping ply 20 .
    Thus, for each light source 14 arranged substantially near the first transverse focusing plane 32, the light rays emitted by the emission surface of said light source 14 are projected onto the road so as to form a light segment delimited transversely by vertical edges which are the sharp image of the vertical edges of the transmitting surface.
    Likewise, each light source 14 creates a secondary light source on the outlet face 28 of the shaping ply 20. Each secondary light source is thus delimited vertically by two transverse edges which coincide with the edges formed by the upper and lower faces 22, 24 with the outlet face 28.
    The exit face 28 being arranged substantially in the second vertical focusing plane 34, the light rays emitted by each secondary light source are projected to form a light segment delimited vertically by vertical edges which are the clear image of the transverse edges of the secondary light source.
    According to the teachings of the invention, the light module 10 comprises at least a second transverse row 36 of light sources 14 which is offset vertically with respect to the first row 12. The second row 36 is here arranged above the first row 12.
    The light sources 14 of the second row 36 are here similar to those of the first row 36. These are light-emitting diodes. Each light source 14 of the second row 36 is here more particularly identical to the light sources 14 of the first row 12.
    As shown in Figure 4, the light sources 14 of the second row 36 are further arranged with respect to each other in the same way as those of the first row 12. Each light source 14 of the second row 36 is aligned vertically with a corresponding light source 14 of the first row 12.
    The first primary optical element 18 comprises at least a second monobloc shaping ply 38 which is associated with said second row 36. In this respect, the second shaping ply 38 is here arranged vertically above the first ply 20.
    The second shaping ply 38 also has a vertical transverse rear face 40 for entering the light common to all the light sources 14 of the second row 36, an upper face 42 and a lower face 44 for guiding the light by total internal reflection towards a vertical transverse front face 46 leaving the first shaping ply.
    The outlet face 46 of the second shaping ply 38 has a height slightly greater than that of its inlet face 40. Therefore, the second shaping ply 38 has, in transverse longitudinal section, a profile diverge from its entry face 40 to its exit face 48.
    The outlet face 46 of the second shaping ply 38 here has a height less than that of the first shaping ply 20.
    The input face 40 has a height which is substantially equal to the height of the emission surface of the associated light sources 14.
    The entry face 40 of the second shaping ply 38 is arranged in the same transverse vertical plane as the entry face 26 of the first shaping ply 20. Therefore, the entry face 40 of the second shaping ply 38 is arranged substantially near the first transverse focusing plane 32 of the imaging device 30.
    Similarly, the outlet face 46 of the second shaping ply 38 is arranged in the same plane as the outlet face 28 of the first shaping ply 20. As a result, the outlet face 46 of the second shaping ply 38 is arranged substantially in coincidence with the second vertical focusing plane 34 of the imaging device 30.
    The outlet face 46 of the second shaping ply 38 is substantially contiguous with the outlet face 28 of the first shaping ply 20, at the thickness near the blade which makes it possible to separate each shaping ply form 20, 38 in the injection mold. More specifically, the lower transverse edge of the outlet face 46 of the second shaping ply 38 substantially coincides with the upper transverse edge of the outlet face 28 of the first shaping ply 20. This is permitted by the divergent profile in vertical longitudinal section of at least one of the shaping plies 20, 38. Here, the two shaping plies 20, 38 have a divergent profile.
    Thus, the light segments created by the light sources 14 of the second row 36 are projected by the imaging device 30 in the same way as the light segments created by the light sources 14 of the first row 20.
    In a variant not shown of the invention, the light module comprises at least a third transverse row of light sources offset vertically with respect to the other rows. The primary optical element then comprises at least a third transverse shaping ply associated with the third row of light sources. The entry faces of the third shaping ply are respectively in the same transverse vertical plane as the entry and exit faces of the first shaping ply. Therefore, the input face of the third shaping ply is arranged substantially near the first transverse focusing plane 32 of the imaging device, and the exit face of the third shaping ply is arranged. substantially coincident with the second vertical focus plane 34 of the imaging device.
    In the embodiment shown in the figures, the primary optical element 18 comprises a front correction part 48 in which each shaping ply 20, 38 opens directly through its outlet face 28, 46. The correction part 48 has more particularly a rear face 50 through which the light rays coming out of the shaping plies 20, 38 enter. The rear face 50 present here is a transverse vertical plane.
    The correction part 48 is made of a transparent material having the same refractive index as the shaping plies 20, 38. More particularly, the correction part 48 is here made of the same material as the shaping plies 20, 38. The correction part 48 and the shaping plies 20, 38 are here produced integrally in one piece. The outlet face 28, 46 of the shaping plies 20, 38 coincides with the rear face 50 of the correction part 48.
    The correction part 48 also has an output front face 52 by which the light rays emitted by each light source 14 exit from the primary optical element 18.
    The imaging device 30 is here formed by the combination of the shape of the outlet face 52 of the primary optical element 18 and by a secondary optical element 54 which is arranged longitudinally in front and at a distance from the outlet face 52 of the primary optical element 18. The secondary optical element 54 is here formed by a single projection lens.
    In a variant not shown of the invention, the secondary optical element is formed by an objective having several lenses.
    According to another variant not shown of the invention, the secondary optical element is formed by a reflector.
    According to yet another variant not shown of the invention, the exit face of the primary optical element has a convergent shape (bi-spherical or almost bi-spherical) so as to correct the field curvature of the imaging device independently in the horizontal direction, on the one hand, and in the vertical direction, on the other hand.
    According to a first embodiment of the invention which is represented in FIGS. 1 and 5, each row 12, 36 of light sources 14 comprises at least one group of light sources in which two adjacent light sources 14 are separated transversely from a first determined distance D1, the first determined distance D1 being less than or equal to 10% of the transverse width of the light emission surface of each of the light sources 14, as shown in FIG. 4.
    Without limitation, it is especially when the light emitting diodes 14 are formed on the same substrate. This type of assembly is called a monolithic light emitting diode array.
    In this embodiment, the first transverse focusing plane 32 of the imaging device is arranged substantially on the plane of the emission faces of the light sources 14 of the two rows 20, 36.
    FIG. 5 shows a screen 55 arranged in front about 25 m from the vehicle equipped with the light module 10 illuminated by the segment light beam emitted by the light module 10 when all the light sources 14 are switched on simultaneously. An upper row of light segments 56 is created by projection of each light source 14 of the first row 12 and a lower row of light segments 58 is created by projection of each light source 14 of the second row 36. It will be noted in this connection that the imaging device 30 vertically reverses the image of the first and second rows 12, 36. The image of the first and second rows 12, 36 is also reversed with respect to a median vertical longitudinal plane.
    When a light source 14 from one or other of the rows 12, 36 is selectively extinguished, the corresponding light segment gives way to a dark area.
    In this embodiment, each light segment 56, 58 is delimited transversely by two sharp vertical edges which are directly the images of the vertical edges of the emission surfaces of each emission surface. Similarly, each light segment is delimited vertically by two transverse edges which are the images of the transverse edges of the exit face 28, 46 of each shaping ply 20, 38. This is due to the particular arrangement of the two planes focusing 32, 34 of the imaging device 30.
    As can be seen in FIG. 5, given that the determined distance D1 between two light sources in each row 12, 6 is very small, two adjacent light segments 56, 58 in each row are substantially contiguous, or at least separated by a transverse space that is small enough not to disturb the driver of the vehicle.
    Furthermore, with reference to FIG. 4, it can be seen that the emission surfaces of the light sources 14 of the first row 12 are arranged at a determined vertical distance D2 from the emission surfaces of the light sources 14 of the second row 36 This vertical distance D2 is much greater than the first distance D1, for example greater than 50% of the height of an emission surface. If the lower and upper transverse edges of each emission surface were imaged directly by the imaging device 30, the light segments 56 of the first row would be spaced vertically from the light segments 58 of the second row by a distance too great for allow comfortable lighting of the road.
    However, the second vertical focusing plane 34 being arranged in coincidence with the outlet faces 28, 46 of the two shaping plies 20, 38, and said outlet faces 28, 46 being substantially contiguous, the light segments 56 of the first row are substantially contiguous with the light segments 58 of the second row, or at least separated by a vertical space sufficiently small to not disturb the driver of the vehicle.
    Furthermore, since the emission surfaces of each light source 14 have a square shape, the arrangement according to the invention naturally gives the light segments a rectangular shape stretched vertically.
    According to a second embodiment of the invention which is shown in Figures 6 to 10, each row 12, 36 of light source comprises at least one group of light sources 14 in which two adjacent light sources 14 are spaced apart by a first distance determined transverse D1, the determined distance D1 being greater than 10% of the transverse width of the light emission surface of each of the light sources 14. The distance D1 is for example greater than the transverse width of the emission surface of each light sources 14.
    This is particularly the case when the light sources 14 are light-emitting diodes which are carried by individual substrates.
    If the imaging device directly imaged the emission surface of the light sources 14, as in the first embodiment, we would obtain light segments 56, 58 spaced transversely from each other by unlit strips 60 too wide to provide comfortable lighting for the driver, as illustrated for example in Figure 7.
    To overcome this problem, the second embodiment of the invention proposes that the imaging device comprises means for enlarging the image size of each light source 14 so that the light segments 56, 58 forming images of two 14 adjacent light sources of the same row 12, 36 are contiguous, or even overlap so as to obtain an even more homogeneous lighting.
    As shown in FIG. 8, the entry face 26, 40 of each shaping ply 20, 38 associated with said row 12, 36 of light sources 14 separated comprises means for transversely enlarging the size of the image of each light source 14 so that the images of two adjacent light sources 14 of the same row 12, 36 are contiguous. The entry faces 26, 40 here have patterns 62 in relief, that is to say protruding or recessed, of cylindrical shape with a vertical axis forming cushions. Each light source 14 is associated with a pattern 62. The patterns 62 are here designed to spread the light rays transversely, without deflecting them vertically.
    The first transverse focusing plane 32 is here arranged in coincidence with the light sources 14.
    As a variant, the first transverse focusing plane 32 is here arranged in coincidence with the entry faces 26, 40 of the shaping plies 20, 38.
    The arrangement of these patterns 62 makes it possible to widen the light segments 56, 58 transversely so that they are contiguous, as illustrated in FIG. 10.
    According to an alternative embodiment not shown of this second embodiment, the patterns 62 are arranged on an exit face of the secondary optical element 54. The effect obtained is substantially the same as that shown in FIG. 10.
    According to another variant of this second embodiment which is shown in FIG. 9, a converging lens is interposed between each light source 14 and the entry face 26, 40 of the shaping ply 20, 38 associated with said light source 14. In the example shown in FIG. 9, all the converging lenses are produced in a single matrix 64 of mini-lenses. This matrix of mini-lenses 64 extends in a transverse vertical plane and it makes it possible to precisely orient the light rays emitted by each light source 14 towards the pattern 62 which is associated with it on the entry face 26, 40 of the web of shaping 20, 38. This makes it possible to standardize the lighting in the plane of the patterns, and therefore to produce a beam which provides more homogeneous lighting while retaining good discrimination of the light segments. Indeed, the mini-lenses make it possible to guarantee that the light rays emitted by a determined light source come to light only the patterns which are associated with it by preventing said light source from coming to light neighboring patterns which are not associated with it. Advantageously, each mini-lens has dimensions corresponding to 1 to 5 times the dimensions of the light-emitting surface of the light source 14. In particular, the dimensions of each mini-lens can be millimeter.
    The first two embodiments make it possible to obtain a light beam in which the light segments are joined. However, it has been found that the suppliers of light sources often offer components in the form of bars comprising only a limited number of light sources. When it is desired to produce a row having a greater number of light sources 14, it is necessary to align several strips of light sources on the same line. However, the light sources at the end of two adjacent bars are separated by a transverse distance greater than the transverse distance between two light sources of the same bar. As a result, the light segments 56, 58 created by two different bars are grouped transversely into two groups which are separated by a central dark band. This dark strip does not allow comfortable lighting of the road.
    The invention proposes to solve this problem by means of a third embodiment shown in FIGS. 11 to 15. In this third embodiment, the light module 10 comprises two primary optical elements 18A, 18B which are each made according to any one first or second embodiments.
    The two primary optical elements 18A, 18B are here arranged transversely side by side. They are made here in one piece in one piece.
    Each primary optical element 18A, 18B thus comprises a first shaping ply 20A, 20B associated with a first row 12A, 12B of light sources 14. Likewise each primary optical element 18A, 18B comprises a second shaping ply 20A , 20B associated with a second row 36A, 36B of light sources 14. The second primary optical element 18B has the same characteristics as the first primary optical module 18A.
    Each primary optical element 18A, 18B is associated with an imaging device 30A, 30B which conforms to the imaging device 30 described in the first and the second embodiment. More particularly, in the example shown in FIG. 11, each imaging device 30A, 30B is formed by the combination of the output face 52A, 52B of the associated primary optical element 18A, 18B and an optical element secondary 54A, 54B.
    The secondary optical elements 54A, 54B are here formed by two lenses arranged transversely side by side.
    Here they are made integrally in a single common piece.
    Referring to Figure 12, there is shown the first row 12A and the second row 36A of light sources 14 which are associated with the first primary optical element 18A. Each row 12A, 36A has the same characteristics as the rows 12, 36 of light sources 14 of the first two embodiments, with the exception that each row 12A, 36A divided at least into two groups 66, 68 of light sources 14, each group 66 being separated transversely from an adjacent group 68 by a determined transverse distance D3 greater than the transverse width of an emission surface of one of the light sources 14.
    The light sources 14 belonging to the same group 66, 68 of the same row 12A, 36A are here carried by the same printed circuit card 16 to form an independent strip. In the example shown in Figure 12, the first primary optical element 18A is thus associated with four bars distributed in two rows.
    Thus, each group 66, 68 creates a group 70, 72 associated with light segments. The groups of light segments 70, 72 forming the image of two adjacent groups 66, 68 of light sources 14 by the first imaging device 30A are thus spaced from a dark interval 74 of determined transverse width.
    The width of the dark interval 74 is determined by the spacing between the two groups 66, 68 of light sources. In the example shown in Figure 12, two bars 16 of the same row are spaced transversely to obtain the desired width.
    The second primary optical element 18B is associated with at least two rows 12B, 36B of light sources 14, Here, the same number of rows as the first primary optical element 18A. In each of said rows 12B, 36B, the light sources are here aligned in a single group. The second bifocal imaging device 30B associated with the second primary optical element 18B makes it possible to project the image of the associated light sources 14 to form a group 76 of light segments 56B, 58B, as illustrated in FIG. 15.
    The group 76 of light segments is projected by the second imaging device 30B in the dark interval 74 reserved between the two groups 70, 72 of light segments 56A, 58A projected by the first imaging device 30A. Thus, the group 76 projected by the second imaging device 30B has substantially the same transverse width as the dark interval 74. When all the light sources 14 of the two primary optical elements 18A, 18B are switched on simultaneously, this produces lighting. similar to that shown in FIG. 5 in which all the light segments 56A, 56B and 58A, 58B are substantially contiguous.
    The light module produced according to any one of the embodiments of the invention thus makes it possible to obtain a light beam with segments which are joined without overlapping or else by partially overlapping to obtain more homogeneous lighting. This allows you to selectively turn off each segment to create a gray area while comfortably illuminating the road.
    权利要求:
    Claims (14)
    [1" id="c-fr-0001]
    1. Motor vehicle light module (10) comprising:
    - at least one first row (12, 12A, 12B) transverse of light sources (14);
    - at least a first primary optical element (18 18A) in one piece which has at least a first shaping ply (20, 20A, 20B) which has a rear face (26, 26A, 26B) transverse of light entry common to all the light sources (14) of the first row (12, 12A, 12B), an upper face (22) and / or a lower face (24) for guiding the light by total internal reflection towards a front face ( 28) transverse outlet;
    - at least one bifocal imaging device (30, 30A, 30B) which is designed to project an image of each light source (14), the imaging device (30, 30A, 30B) having a first transverse focusing plane (32) which is arranged substantially in coincidence with the light sources (14) and a second vertical focusing plane (34) which is arranged substantially in coincidence with the outlet face (28) of the first shaping ply (20 , 20A, 20B);
    characterized in that the light module (10) comprises at least a second row (36, 36A, 36B) transverse of light sources (14) which is vertically offset from the first row (12, 12A, 12B), the first primary optical element (18, 18A, 18B) comprising at least one second shaping ply (38, 38A, 38B) in one piece which is associated with said second row (36, 36A, 36B) and which comprises a rear face (40 ) transverse light input, common to all the light sources (14) of the second row (36, 36A, 36B), and arranged in the first transverse focusing plane (32), an upper face (42) and / or a lower face (44) for guiding the light by total internal reflection towards a transverse front face (46) of output which is arranged in the second vertical focusing plane (34).
    [2" id="c-fr-0002]
    2. Light module (10) according to the preceding claim, characterized in that the outlet face (28) of the first shaping ply (20, 20A, 20B) and the outlet face (46) of the second ply shaping (38) are contiguous by one of their transverse edges.
    [3" id="c-fr-0003]
    3. Light module (10) according to any one of the preceding claims, characterized in that it comprises at least three rows of light sources (14), the primary optical element (18) comprising at least three setting plies transverse shape each associated with a row of light sources.
    [4" id="c-fr-0004]
    4. light module (10) according to any one of the preceding claims, characterized in that each row (12, 12A, 12B, 36, 36A, 36B) of light sources (14) comprises at least one group of light sources ( 14) in which two adjacent light sources (14) are spaced by a determined distance (D1), the determined distance (D1) being less than 10% of the transverse width of the light emitting surface of one of the light sources (14).
    [5" id="c-fr-0005]
    5. Light module (10) according to any one of claims 1 to 4, characterized in that each row (12, 12A, 12B, 36, 36A, 36B) of light sources (14) comprises at least one group of sources light sources (14) in which two adjacent light sources (14) are spaced by a determined distance (D1), the determined distance (D1) being greater than 10% of the transverse width of the light emitting surface of one of the light sources (14), in particular greater than the transverse width of the emission surface of one of the light sources (14).
    [6" id="c-fr-0006]
    6. Light module according to the preceding claim, characterized in that the imaging device (30, 30A, 30B) comprises means for transversely enlarging the size of the image of each light source (14) so that the images of two adjacent light sources (14) of the same group in the same row are contiguous.
    [7" id="c-fr-0007]
    7. light module (10) according to any one of claims 5 or 6, characterized in that the imaging device (30, 30A, 30B) comprises a secondary optical element (54, 54A, 54B) which comprises a surface of light passage comprising patterns deflecting the light rays to widen the image size of each light source transversely and / or vertically (14).
    [8" id="c-fr-0008]
    8. Light module (10) according to claim 5, characterized in that the input face (26, 40) of the shaping ply (20, 20A, 20B, 38, 38A, 38B) associated with said row (12, 12A, 12B, 36, 36A, 36B) of light sources (14) separated have raised patterns to transversely enlarge the size of the image of each light source (14) so that the images of two light sources (14) adjacent to the same group of the same row (12, 12A, 12B, 36, 36A, 36B) are contiguous.
    [9" id="c-fr-0009]
    9. light module (10) according to the preceding claim, characterized in that a converging lens (64) is interposed between each light source (14) and the input face (26, 40) of the shaping ply (20, 20A, 20B, 38, 38A, 38B) associated.
    [10" id="c-fr-0010]
    10. Light module according to any one of the preceding claims, characterized in that each row (12A, 36A) of light sources (14) associated with the first optical element (18A) is divided into at least two groups (66, 68) of light sources (14), each group (66, 68) being transversely separated from an adjacent group by a determined distance (D3) greater than the transverse width of an emission surface of one of the light sources (14 ) so that the groups (70, 72) images of two adjacent groups (66, 68) of light sources (14) by the first imaging device (30A) are spaced by a determined dark interval (74).
    [11" id="c-fr-0011]
    11. Light module (10) according to the preceding claim, characterized in that it comprises a second primary optical element (18B) having the same characteristics as the first primary optical module (18A), the second primary optical element (18B) being associated with at least two rows (12B, 36B) of light sources (14) in which the light sources (14) are aligned in at least one group, a second bifocal imaging device (30B) being associated with the second primary optical element (18B) for projecting a group (76) of images of the light sources (14) associated in the dark space (74) reserved between two groups of images (70, 72) projected by the first imaging device (30A ).
    [12" id="c-fr-0012]
    12. Light module (10) according to the preceding claim, characterized in that the first primary optical element (18A) and the second primary optical element (18B) are made in one piece.
    [13" id="c-fr-0013]
    13. Light module (10) according to any one of claims 10 to 12, characterized in that each imaging device (30A, 30B) comprises at least one secondary optical element (54A, 54B), the secondary optical elements ( 54A, 54B) of each of the imaging devices (30A, 30B) being produced in a single common part.
    [14" id="c-fr-0014]
    14. Light module (10) according to any one of the preceding claims, characterized in that each imaging device (30, 30A 30B) is formed by the combination of the shape of an outlet face (52, 52A, 52B) of the light from the primary optical element (18, 18A, 18B) and by an associated projection lens (54, 54A, 54B).
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    同族专利:
    公开号 | 公开日
    US10514143B2|2019-12-24|
    CN110094684A|2019-08-06|
    FR3077366B1|2020-01-17|
    US20190234572A1|2019-08-01|
    JP2019153577A|2019-09-12|
    EP3517827B1|2020-09-09|
    EP3517827A1|2019-07-31|
    CN110094684B|2021-07-09|
    引用文献:
    公开号 | 申请日 | 公开日 | 申请人 | 专利标题
    US20060087861A1|2004-10-21|2006-04-27|Thomas Tessnow|Light emitting diode module for automotive headlamp|
    EP2846077A2|2013-09-06|2015-03-11|Automotive Lighting Reutlingen GmbH|Projection lens for use in an LED module of a motor vehicle headlight, and LED module and motor vehicle headlamp with such a projection lens|
    EP3147557A1|2015-09-28|2017-03-29|Valeo Vision|Primary optical element for lighting module of a vehicle|
    EP2068068B1|2007-12-07|2013-11-20|Stanley Electric Co., Ltd.|Vehicle headlamp|
    FR3012867A1|2013-11-07|2015-05-08|Valeo Vision|PRIMARY OPTICAL ELEMENT, LIGHT MODULE AND PROJECTOR FOR MOTOR VEHICLE|
    FR3047940B1|2016-02-18|2019-11-01|Koito Manufacturing Co., Ltd.|VEHICLE FIRE|
    TWI607179B|2016-11-30|2017-12-01|隆達電子股份有限公司|Lens array, vehicle lamp lenses using lens array, and vehicle lamp using vehicle lamp lenses|DE102017206956A1|2017-04-25|2018-10-25|Osram Gmbh|HEADLIGHTS WITH CLUSTERS FROM SEMI-LIGHT SOURCES|
    EP3786518A1|2019-08-27|2021-03-03|Seoul Semiconductor Europe GmbH|Illumination device|
    EP3835649A1|2019-12-12|2021-06-16|T.Y.C. Brother Industrial Co., Ltd.|Adaptive headlight for vehicles|
    WO2022026911A1|2020-07-30|2022-02-03|Lumileds Llc|Automotive lighting system|
    法律状态:
    2019-01-30| PLFP| Fee payment|Year of fee payment: 2 |
    2019-08-02| PLSC| Search report ready|Effective date: 20190802 |
    2020-01-31| PLFP| Fee payment|Year of fee payment: 3 |
    2021-01-28| PLFP| Fee payment|Year of fee payment: 4 |
    优先权:
    申请号 | 申请日 | 专利标题
    FR1850670|2018-01-29|
    FR1850670A|FR3077366B1|2018-01-29|2018-01-29|LIGHT MODULE COMPRISING A PRIMARY OPTICAL ELEMENT EQUIPPED WITH TWO SHAPING PATCHES|FR1850670A| FR3077366B1|2018-01-29|2018-01-29|LIGHT MODULE COMPRISING A PRIMARY OPTICAL ELEMENT EQUIPPED WITH TWO SHAPING PATCHES|
    EP19153618.4A| EP3517827B1|2018-01-29|2019-01-24|Light module comprising a primary optical element provided with two shaping layers|
    CN201910083207.2A| CN110094684B|2018-01-29|2019-01-28|Light module comprising a main optical element provided with two forming layers|
    JP2019012171A| JP2019153577A|2018-01-29|2019-01-28|Light module comprising primary optical element equipped with two forming layers|
    US16/260,237| US10514143B2|2018-01-29|2019-01-29|Light module comprising a primary optical element equipped with two forming layers|
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